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Twyco Plastics logo with a teal circle containing a dark gray shape.

Custom Jigs,
Fixtures & Production Aids

WHAT ARE JIGS & FIXTURES?
Improve Manufacturing Efficiency
Jigs and fixtures are custom tools used to hold, locate, guide or inspect components during manufacturing and assembly processes.
They help businesses:

  • Reduce assembly times

  • Improve repeatability

  • Eliminate operator error

  • Reduce training requirements

  • Improve product quality

  • Increase productivity

Whether producing ten products per week or thousands per month, a well-designed fixture can significantly improve manufacturing performance.

About our Jigs & Fixture Solution

Reduce assembly time, improve consistency and eliminate costly manufacturing errors with custom-designed jigs, fixtures and production aids.

From simple drill guides and inspection gauges to complex assembly fixtures and manufacturing tooling, Twyco Plastics designs and manufactures practical solutions that improve efficiency on the shop floor.

✓ Fast UK Design & Manufacturing
✓ Engineering Grade Materials
✓ Bespoke Solutions
✓ Rapid Turnaround

Custom assembly fixture designed to improve manufacturing consistency and reduce production time.

OUR SOLUTIONS

Inspection Gauges

Fast pass/fail quality control tools designed to simplify inspection processes.

Ideal for:

  • Injection Moulded Components

  • Fabricated Parts

  • Machined Components

  • Production Line Inspection

Benefits

  • Reduced inspection time

  • Consistent quality checks

  • Improved repeatability

Drill Jigs & Cutting Guides

Eliminate manual measuring and marking by using precision guides designed for repeatable manufacturing operations.

Ideal for:

  • Hole Positioning

  • Drilling Operations

  • Hose Cutting

  • Tube Cutting

  • Routing Operations

Benefits

  • Increased accuracy

  • Reduced scrap

  • Faster production

Quality control inspection gauge used for fast pass and fail component verification.

Production Aids
Custom tools designed to simplify repetitive manufacturing tasks.
Examples include:

  • Hose Cutting Jigs

  • Packaging Fixtures

  • Component Locators

  • Positioning Tools

  • Manufacturing Aids

  • Operator Guides

Benefits

  • Increased throughput

  • Reduced labour costs

  • Improved consistency

ENGINEERING MATERIALS
Designed For Real Manufacturing Environments
Fixtures can be produced using a range of materials selected to suit the application. Material selection is based on load requirements, operating environment, temperature exposure and expected service life.

Engineering Materials available selected for what your application needs

From Problem To Solution
1. Understand The Challenge
Send us:

  • CAD Files

  • Drawings

  • Photos

  • Samples

  • Process Information

2. Design & Development
Our team designs a solution tailored to your manufacturing process.
3. Prototype & Test
Fixtures can be rapidly produced and evaluated before implementation.
4. Manufacture & Deliver
Production-ready solutions delivered quickly from our UK facility.

INDUSTRIES WE SUPPORT

  • Automotive

  • Industrial Manufacturing

  • Injection Moulding

  • Assembly Operations

  • Fabrication & Welding

  • Packaging

  • Product Development

  • OEM Manufacturing

Customer Case Study
Example: Adjustable Hose Cutting Fixture
Challenge
Operators were manually measuring hose lengths for multiple part numbers, increasing production time and introducing the risk of errors.
Solution
A custom adjustable hose cutting fixture was designed with quick-change length settings and integrated cutting guides.
Result

  • Faster production

  • Reduced measurement errors

  • Improved repeatability

  • Simplified operator training

Production fixture used to position and support components during assembly operations

FAQ

Can you design fixtures from a physical sample?
Yes. We can work from CAD files, drawings, sketches or physical samples.

What materials do you use?
We manufacture fixtures using engineering-grade materials including PETG, ASA, Nylon, Carbon Fibre Reinforced Nylon, Polycarbonate and other advanced polymers.

Can you produce one-off fixtures?
Yes. We support both one-off projects and ongoing production requirements.

How quickly can you deliver a fixture?
Many projects can be designed, produced and delivered within days depending on complexity.

Do you support fixture development and testing?
Yes. We can prototype, test and refine fixtures before final implementation.

Need A Manufacturing Problem Solved?
Whether you require an assembly fixture, inspection gauge, drill jig or custom production aid, our team can help.

Upload your CAD file, drawing, sketch or sample and we'll recommend the most effective solution for your process.

Get In Touch Now
Engineer inspecting and measuring a custom manufacturing fixture during development and testing.
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